SEMMAPP

SEMMAPP – Sugar Enterprise Maintenance Management And Performance Programme
Plan · Analyze · Optimize
SEMMAPP is Agilitize’s flagship SaaS solution built exclusively for the global cane sugar industry. More than a maintenance system, SEMMAPP is a hybrid of CMMS, EAM, and APM with an integrated maintenance budget governance workflow.
Designed to replace reactive maintenance practices, SEMMAPP enables sugar mills to move toward preventive and predictive maintenance, ensuring greater asset reliability, operational efficiency, and profitability.

What SEMMAPP Does

  • - Tracks work orders, preventive & corrective jobs, backlog, and downtime.
  • - Monitors resource utilization and spare parts inventory.
  • - Ensures compliance with maintenance programs.
  • - Generates performance KPIs such as MTTR, MTBF, compliance %, utilization %, and downtime %.
  • - Provides a central dashboard with real-time analytics and reporting.
  • - Integrates financial decision-making into maintenance workflows

What You'll Get with SEMMAPP

SEMMAPP is engineered for sugar mills with key functionalities tailored for:

  • – Plant Managers – Monitor real-time equipment health, downtime analytics, and cost optimization.
  • – Maintenance Engineers – Access predictive maintenance alerts, failure trend analysis, and historical performance data.
  • – Process Optimization Teams – Leverage milling line analytics to fine-tune operations.
  • – Inventory Controllers – Automate spare-parts procurement based on wear-rate.

Yes. SEMMAPP is a cloud-based SaaS platform designed for scalability. It can manage maintenance and performance data for single mills or enterprise-level operations across multiple sites while offering 99.9% uptime, encrypted data storage, and API integrations.

Yes, SEMMAPP’s modular architecture allows:

  • – Equipment-Specific Rules – Configure thresholds for anvil settings, tip velocity, or Donnelly chute openings to trigger maintenance alerts.
  • – Localization – UI and reports in multiple languages, with unit conversions (e.g., metric/imperial for roll diameters).

  • – Predictive Analytics – Uses historical milling line data to forecast failures in advance.
  • – Dynamic Scheduling – Auto-adjusts predictive maintenance tasks based on real-time UT/DPT reports (ultrasonic/thickness testing) of critical parts.
  • – Cost Optimization – Correlates lubricant use with hydraulic load trends to reduce waste.
  • – Downtime Reduction – Flags components before operational targets are compromised.

  • – Live Onboarding – Workshops are conducted on a regular basis on analytics dashboards.
  • – End-User Training – Hands-on training sessions are provided to ensure all users are comfortable and confident in using the platform effectively.
  • – Bug Fixing & Issue Resolution – Any post-launch bugs or technical issues are promptly addressed and resolved by the support team.
  • – Ongoing Support – Continuous technical assistance is available via email, chat, or phone for troubleshooting and system queries.
  • – Refresher Sessions – Periodic training sessions can be scheduled for new team members or feature updates.

SEMMAPP follows an annual subscription-based pricing model, with the cost determined through a contractually agreed arrangement based on the specific needs and scale of your sugar mill. The subscription includes comprehensive post-implementation support.

Unlike generic CMMS platforms, SEMMAPP combines Enterprise Asset Management (EAM) with a performance management layer. It not only tracks work orders and maintenance schedules but also generates KPIs like MTTR, MTBF, compliance %, and utilization %, helping mills Plan · Analyze · Optimize their operations.

  • Discard/Repair Review – Managers see flagged components; finance adds cost comparisons for repair vs. replacement.
  • Budget Allocation – Seasonal or annual budgets are assigned; SEMMAPP auto-checks requests against available funds.
  • Approval Cycle – Managers can defer items, justify critical requests, and iterate approvals until the budget is finalized.
  • Historical Benchmarking – Final decisions are stored, with reports showing repair vs. replacement spend and budget vs. actuals.
  • Competitive Edge: SEMMAPP integrates budgeting and performance management directly into the maintenance cockpit, purpose-built for sugar mills.