SEMMAPP

Sugar Equipment Maintenance Management Application (SEMMAPP) is a cutting-edge digital solution tailored for the global cane sugar industry. It is designed to transform traditional maintenance workflows by enabling sugar mills to shift from reactive practices to a fully digitalized, preventive and predictive maintenance management system.
SEMMAPP empowers factory operations with real-time monitoring, intelligent maintenance scheduling, and data-driven insights—maximizing equipment uptime, reducing unexpected breakdowns, and improving overall operational efficiency.

What You'll Get with SEMMAPP

SEMMAPP is engineered for sugar mills with key functionalities tailored for:

  • – Plant Managers – Monitor real-time equipment health, downtime analytics, and cost optimization.
  • – Maintenance Engineers – Access predictive maintenance alerts, failure trend analysis, and historical performance data.
  • – Process Optimization Teams – Leverage milling line analytics to fine-tune operations.
  • – Inventory Controllers – Automate spare-parts procurement based on wear-rate.

Cloud Hosting: SaaS model with AWS infrastructure, offering 99.9% uptime, encrypted data storage, and API integrations.

Yes, SEMMAPP’s modular architecture allows:

  • – Equipment-Specific Rules – Configure thresholds for anvil settings, tip velocity, or Donnelly chute openings to trigger maintenance alerts.
  • – Localization – UI and reports in multiple languages, with unit conversions (e.g., metric/imperial for roll diameters).

  • – Predictive Analytics – Uses historical milling line data to forecast failures in advance.
  • – Dynamic Scheduling – Auto-adjusts predictive maintenance tasks based on real-time UT/DPT reports (ultrasonic/thickness testing) of critical parts.
  • – Cost Optimization – Correlates lubricant use with hydraulic load trends to reduce waste.
  • – Downtime Reduction – Flags components before operational targets are compromised.

  • – Live Onboarding – Workshops are conducted on a regular basis on analytics dashboards.
  • – End-User Training – Hands-on training sessions are provided to ensure all users are comfortable and confident in using the platform effectively.
  • – Bug Fixing & Issue Resolution – Any post-launch bugs or technical issues are promptly addressed and resolved by the support team.
  • – Ongoing Support – Continuous technical assistance is available via email, chat, or phone for troubleshooting and system queries.
  • – Refresher Sessions – Periodic training sessions can be scheduled for new team members or feature updates.

SEMMAPP follows an annual subscription-based pricing model, with the cost determined through a contractually agreed arrangement based on the specific needs and scale of your sugar mill. The subscription includes comprehensive post-implementation support.